A leading Gray, S.G. and Alloy Cast Iron Casting Manufacturing FOUNDRY Unit.
List of Foundry Equipments
Foundry Equipments
| 1 | MELTING FURNACE | Induction Furnaces | Electrotherm Make 500 Kg. 350 KW Medium Freq. - 1 nos. Electrotherm Make 300 Kg. 250 KW Medium Freq. - 1 nos. |
| Cupola Furnes | 36 Dia. Divided Blast - 4 Nos. 42 Dia. Divided Blast - 1 Nos. |
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| 2 | MATERIAL TESTING | Wet Leb | To measure necessarry elements for Grey & Alloy |
| Ferro Lab | Suyash Make Ferro lab, 3 Analytical channels Harness and Tensile strength measuring facility, Immersion type pyrometer for Temp. Measurement |
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| Hardness Tester | Fine Testing Machines Make, Model TKB-3000, Poldy Hardness Tester |
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| Micro Structure Analysis | Microscope with CCD camera, supported with image analysis software | ||
| 3 | PATTERN MAKING FACILITY | Facility | In-house facility for pattern mounting on Match Plate, Pattern dimensional inspection and Pattern Shop equipped with surface table. Vernier Height Gauge, Angle Plate and all other necessary instruments and tools are aavailable. We have tied up with Innovative Mould Works. They are professional pattern shops in the vicinity for development of new patterns. |
| 4 | FULLY EQUIPED SAND TESTING LAB WITH EQUIPMENTS LIKE | Sand Siever. | Mechanised with vibratory mounting supported with electronic weighing scale |
| Moisture Tester | Kelsons Make Rapid along with balancing weigh and measuring aids | ||
| Universal Testing M/c. | Kelsons make UTM for checking GCS and GTS of prepared sand. | ||
| Permiability Tester | Kelsons make permeability meter along with sand rammer for making specimen and various orifice | ||
| Mould Hardness Taster | Kelsons make Spring loaded, can check mould hardness. | ||
| Core Hardness Tester | Kelsons make Spring loaded, can check Core hardness. | ||
| Hot Plate | Sedco Brand with Individual Temp. Control, size 508 X 305mm | ||
| Hot Air Oven | Kelson Make Repid Drier | ||
| 5 | FULLY MECHANIZED AUTOMATIC SAND PLANT WITH SAND COOLING SYSTEM FOR PREPARATION OF MOULDING SAND. | Knock Out | Vibratory Knock Out 1000 kg. Capacity |
| Conveyor 1 | Knock Out conveyor 600mm wide hear resistive Speed 10m /Min | ||
| Bucket Elevator | Handling cap. 5 tons of sand per hour, ht. 9mtrs. | ||
| Sand Cooler | Capacity 5 tons per Hr., @temp. 20 above from ambient temp. | ||
| Storage Hopper | Storage Hopper Capacity 90 tons | ||
| Feeder Belt | 600mm wide, Speed 20mts. Per Min. | ||
| Sand Mixer | Fully automatic Intensive Mixer 500Kg. Capacity, Cycle time 3 Min.- 2 Nos. | ||
| Control Panel | Fully equipped control panel having control over time limits and sensors | ||
| 6 | MOULDING DEPARTMENT | Moulding M/C | Simultaneous Jolt Squeeze Moulding Machine equivalent to Model ARP 450 – 2 Nos. |
| Maximum Size | 1250mm x 650mm x 350mm | ||
| Capacity | 30 Moulds Per Hr. | ||
| Moulding Boxes | We Equipped with Cast iron Moulding boxes with SS Guide Bushes, Various inner Sizes as requirments. | ||
| 7 | CORE MAKING | Core Processes | Manual Core making we have Co2. & No Back, Shell etc processes to make cores in house. |
| Sand Mixers | Capacity 300 Kg. Cycle time 3 Min. - 2 Nos. | ||
| Core Plates | Cast Iron Plates 760 X 410 – 120 | ||
| Sell Core Shooter | Susa Make - 5 Nos. | ||
| Fixtuers | Core Rubbing and Pasting Fixtures as Required from Component to component | ||
| 8 | FETTLING & GRINDING | Pedestal Grinders | 3 H.P. 2800 RPM, with flexible shafts of various length - 6 Nos. |
| Fettling Tools | Chiesels of various shapes and sizes as required by the geometry of the component | ||
| Hand Grinders | Wolf make hand grinders 1H.P. 3200RPM can be utilized for grinding corners 8 Nos. | ||
| 9 | SHOT BLASTING MACHINES | Machine Types | Hanger Type Shot Blasting Machine - 1 Nos. Table Type Shot Blasting Machine - 1 Nos. Tumb Blast Shot Machine - 1 Nos. |
| Max. Weight | 500 Kg. Single Piece | ||
| Production Rate. | 5 tons per Hour |